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Survey-based study presents data and analysis on the EMS industry, examining trends in sources of revenue, revenue per employee, services offered, markets served, manufacturing technology, capital investment, spending on equipment and materials and market size including forecasts and potential for market expansion. This study is based on data provided by a representative sample of 47 EMS companies with a total of 90 facilities worldwide that participated in IPC’s EMS Annual Survey. These companies accounted for $8.1 billion in EMS sales in 2010.
TABLE OF CONTENTS
FOREWORD
SECTION 1: MARKET SIZE AND FORECASTS
Industry Definitions 3
Regional and Global EMS/ODM Market Forecasts through 2015 4
Forecasts of the Served Available Market and Total Available Market 6
Growth Opportunities Beyond the Served Available Market in North America 8
Historical Trend and Forecast for the North American EMS Assembly Market 9
Number and Size of EMS Facilities in North America 10
Market Growth and Challenges for EMS Companies 11
RESULTS FROM COMPANIES IN NORTH AMERICA
SECTION 2: PROFILE OF PARTICIPATING COMPANIES IN NORTH AMERICA
Sales Growth and Size of Participating Companies 13
Years in Business 14
Plant Size 15
Plant Space per Employee 16
Sales per Employee 17
Sales per Employee by Size of Company 18
SECTION 3: SOURCE OF REVENUE AND SERVICES OFFERED IN NORTH AMERICA
Revenue from Assembly and Services 22
Revenue Sources by Type of Activity 23
Sources of PCBs 24
SECTION 4: EMS PRODUCTION ACTIVITY IN NORTH AMERICA
Influence of System Build 26
Influence of System Build by Size of Company 27
Investment in Capital Equipment 30
Trends in Percentage of Sales Invested in New Equipment 31
Trends in Equipment Purchase by Size of Company 32
Purchase of Key Materials 34
Impact of Lead Free 35
SECTION 5: MARKETS SERVED IN NORTH AMERICA
End-Market Definitions for PCBs and Assemblies 37
End Markets Served by Participating Companies 38
End Markets by Size of Company 39
End-Market Trends in EMS Sales 45
EMS and PCB End-Market Comparison 46
SECTION 6: SALES AND CUSTOMER METRICS IN NORTH AMERICA
Size of Orders 48
New Versus Existing Products 49
New Versus Existing Customers 50
Customer Concentration and Longevity 51
Sales Channels 52
RESULTS FROM COMPANIES IN EUROPE
SECTION 7: PROFILE OF PARTICIPATING COMPANIES IN EUROPE
Sales Growth of Participating Companies 54
Years in Business 54
Sales per Employee 55
SECTION 8: EMS PRODUCTION ACTIVITY IN EUROPE
Sources of PCBs 57
Purchase of Key Materials 58
Influence of System Build 59
Impact of Lead Free 60
SECTION 9: MARKETS SERVED IN EUROPE
End-Market Definitions for PCBs and Assemblies 62
End Markets Served by Participating Companies 63
End-Market Trends in EMS Sales in Europe 64
SECTION 10: SALES AND CUSTOMER METRICS IN EUROPE
Size of Orders 66
Sales from New Versus Existing Products and Customers 67
Customer Concentration and Longevity 68
Sales Channels 69
RESULTS FROM COMPANIES IN ASIA
SECTION 11: PROFILE OF PARTICIPATING COMPANIES IN ASIA
Sales Growth of Participating Companies 71
Years in Business 72
Sales per Employee 73
SECTION 12: EMS PRODUCTION ACTIVITY IN ASIA
Sources of PCBs 75
Purchase of Key Materials 76
Influence of System Build 77
Impact of Lead Free 78
SECTION 13: MARKETS SERVED IN ASIA
End-Market Definitions for PCBs and Assemblies 80
End-Markets Served by Participating Companies 81
SECTION 14: SALES AND CUSTOMER METRICS IN ASIA
Size of Orders 83
Sales from New Versus Existing Products and Customers 84
Customer Concentration and Longevity 85
Sales Channels 86
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