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This market research analysis offers the reader a detailed analysis of the costs to produce capacitors by type, with emphasis upon ceramic, aluminum, tantalum and plastic film type dielectric capacitors. The study analyzes fixed and variable costs associated with the production of each different type of capacitor; including variable raw material charges, variable labor charges, variable overhead charges and fixed overhead and manufacturing costs. The study compares and contrasts each capacitor dielectric with respect to cost structure, and focuses on the unique cost relationship between variable raw material charges for each product line and their overall impact on cost of goods sold. The analysis also looks at the top 14 global manufacturers of capacitors and draws conclusions for the cost structures associated with their respective output of capacitors. The analysis also reveals best practices with respect to cost savings used by the top producers in Japan, USA, Europe, Korea and China.
TABLE OF CONTENTS
INTRODUCTION
Focus of This Specific Report
Research Methodology
KEY DEFINITIONS
Total Cost
Fixed Costs
Variable Costs
Raw Material Costs
Variable Overhead Costs
Variable Labor Costs
CHAPTER ONE
EXECUTIVE SUMMARY 2010
CAPACITORS COST OF GOODS SOLD FY 2010
Industry Cost To Produce Comparison for Capacitors By Type 2010
Fixed and Variable Costs For Capacitors All Dielectrics Combined 2010
Capacitor Operating Margins FY 2010
Fixed and Variable Cost Analysis 2010
Fixed Costs 2010
Variable Cost Structure Related To Capacitors 2010
Variable Raw Material Costs 2010
Variable Labor, Overhead and Manufacturing Costs 2010
COST TO PRODUCE ANALYSIS ELECTROSTATIC CAPACITORS 2010
Ceramic Capacitors 2010
Plastic Film Capacitors 2010
COST TO PRODUCE ANALYSIS ELECTROLYTIC CAPACITORS 2010
Aluminum Capacitors 2010
Tantalum Capacitors 2010
Summary and Conclusions 2010
A CLOSE LOOK AT THE TOP VENDORS AND THEIR COST STRUCTURE FY 2010
Establishing Cost of Goods Sold For The Top Capacitor Manufacturers
Who To Look At And Why
Major and Minor Competitors In The Global Market by Capacitor Type 2010
Cost of Goods Sold For The Top 14 Global Capacitor Producers 2007-2010; FY 2011 Forecast
Cost of Goods Sold Comparison By Capacitor Manufacturer 2007-2010, 2011 Forecast
2011 CGS OUTLOOK
BREAKING DOWN COSTS TO PRODUCE BY CAPACITOR TYPE 2007-2010; 2011 FORECAST
Changes in Cost of Goods Sold As a Percentage of Revenues By Capacitor Type 2007-2010; 2011
Forecast
Analysis of Changes in The Costs To Produce By Dielectric 2007-2010
CHAPTER TWO
MARKET OVERVIEW 2010
VALUE, VOLUME AND GLOBAL PRICING DATA FOR CAPACITORS BY TYPE
Global Capacitor Market Forecasts 2007-2010, 2011 Forecast -FY Ending March- (In Millions of
USD)
Global Capacitor Market Volume 2008-2010; 2011 F
Global Capacitor Market Revenue Forecasts By Dielectric 2009-2010 FY Ending March
Ceramic Capacitors 2009-2010; 2011 Outlook
Aluminum Electrolytic Capacitors 2009-2010; FY 2011 Outlook
Tantalum Capacitors 2009-2010 FY; 2011 FY Outlook
DC Film Capacitors 2009-2010; FY 2011 Outlook
AC Power Film Capacitors 2009-2010; FY 2011
Other Capacitors 2009-2010- 2011
Top Global Capacitor Manufacturers Changes in Revenues - 2007-2010 FY
Top 15 Vendors of Capacitors Change in 2008-2010 FY Revenues
Five Year Capacitor Market Forecasts 2010-2015
Global Capacitor Volume Shipments By Dielectric 2003-2009; 2010-2015F
Global Capacitor Unit Shipments By Dielectric 2003-2010; 2011-2015F
Global Capacitor Value Shipments By Dielectric 2003-2009; 2010-2015F
Global Capacitor Value Shipments By Dielectric 2003-2010; 2011-2015F
Average Unit Pricing For Capacitors By Dielectric 2003-2010; 2011-2015F
Average Unit Price Erosion For Capacitors By Type 2003-2009; 2010-2015F
Capacitor Vendors Global Sales & Market Shares FY 2010
Capacitors Overall Market Share Data FY 2010
Top 15 Vendors of Capacitors Change in 2008-2010 FY Revenues
Manufacturing Locations for The Top 18 Vendors of Passive Components 2010
Manufacturing Locations For Passive Components By The Top 18 Passive Component
Manufacturers 2010
Passive Component Manufacturing By Country In Asia 2009
Passive Component Manufacturing In The Americas and Europe By Country and Vendor 2009
CHAPTER THREE
CERAMIC CAPACITORS COSTS TO PRODUCE
Ceramic Capacitors (The Industry Workhorse)
Ceramic Capacitor Types
Ceramic Capacitor Configurations
Ceramic Capacitors 2009-2010; 2011 Outlook
Ceramic Capacitor Market Shares FY 2010
Ceramic Capacitors Global Market Shares 2007-2008-2009 FY
CERAMIC CAPACITORS COSTS TO PRODUCE
Cost of Goods Sold
Raw Materials
Fixed Costs
Variable Overhead
Variable Labor
Variable Manufacturing Costs
CERAMIC CAPACITORS RAW MATERIALS BREAKDOWN
Ceramic Dielectric Materials
Electrode Materials
Termination Materials
Assembly Materials
Packaging Materials
Notes on Ceramic Capacitor Yield Ratios
High Cap Ceramics
Low Cap Ceramics
Specialty Ceramics
BEST PRACTICES IN COST SAVINGS FOR CERAMIC CAPACITORS
CHAPTER FOUR
ALUMINUM ELECTROLYTIC CAPACITORS COSTS TO PRODUCE
Aluminum Capacitor Types
Aluminum Capacitor Configurations
Aluminum Electrolytic Capacitors 2009-2010; FY 2011 Outlook
Aluminum Electrolytic Capacitor Market Shares
Aluminum Electrolytic Capacitors Global Market Shares 2009-2010 FY Ending March
ALUMINUM ELECTROLYTIC CAPACITORS COST TO PRODUCE
Aluminum Capacitors Worldwide Revenues FY 2010
Aluminum Capacitors Operating Margin FY 2010
Aluminum Capacitors Cost of Sales FY 2010
Cost To Produce Metrics For Aluminum Electrolytic Capacitors FY 2010
Aluminum Capacitors Cost of Goods Sold
Fixed Costs
Variable Costs
Raw Materials
Variable Overhead
Variable Labor
Variable "Other" Manufacturing
Raw Materials Cost Breakdown FY 2010
Anode and Cathode Foils
Can and Sleeve
Electrolytes and Associated Chemistry
Rubber End Seals
Separator Paper
Electrode/Tab Materials
Lead Wires
PPS/Foot Tape
Other Costs
BEST PRACTICES IN COST SAVINGS FOR ALUMINUM ELECTROLYTIC CAPACITORS
CHAPTER FIVE
PLASTIC FILM CAPACITORS COSTS TO PRODUCE
DC Film Capacitor Types
DC Film Capacitor Configurations
AC Film Capacitor Types
AC Film Capacitor Configurations
DC Film Capacitors 2009-2010; FY 2011 Outlook
AC Power Film Capacitors 2009-2010; FY 2011
DC Film Capacitor Market Shares
DC Film Capacitors Global Market Shares 2009-2010 FY Ending March
AC Film Capacitor Market Shares
AC Film Capacitors Global Market Shares FY 2007-2010 Estimates
Plastic Capacitor Revenues FY 2010
Operating Margins FY 2010
Cost of Sales
Fixed Costs FY 2010
Variable Costs
Raw Materials
Variable Overhead
Variable Labor
Other Manufacturing Costs
Plastic Capacitors Fixed and Variable Costs To Produce FY 2010
Plastic Film Capacitors Raw Materials
Metallized Film
Packaging Materials
Lead Wires/Terminal Attachments
Other Materials
AC FILM CAPACITORS COSTS TO PRODUCE
AC Film Capacitor Revenues
AC Film Capacitors Operating Margins
AC Film Capacitors Cost of Goods Sold
AC Film Capacitors Fixed Costs
AC Film Capacitors Variable Costs
Raw Material Costs
Variable Overhead
Variable Labor
Other Variable Costs
DC FILM CAPACITORS COSTS TO PRODUCE
DC Film Capacitor Revenues
DC Film Capacitors Operating Margins
DC Film Capacitors Cost of Sales
DC Film Capacitors Fixed Costs
DC Film Capacitors Variable Costs
Raw Material Costs
Variable Overhead
Variable Labor
Other Variable Costs
Plastic Capacitors Costs To Produce By Type AC Film Versus DC Film FY 2010
Raw Materials Consumption By Type AC Versus DC Film
AC Film Capacitors
Metallized & Unmetallized Polypropylene Film
Cans and Casings
Dielectric Fluids
Separator Foils
Separator Papers
Electrode & Tab Materials
End Seals
Lead Wires and Lugs
Other AC Film Capacitor Materials
DC Film Capacitors
Metallized PET Film and Other Films
Packaging/Casing
Epoxy Fills
Dielectric Wrapping Tape
Lead Wires
Other DC Film Capacitor Raw Materials
BEST PRACTICES IN COST SAVINGS FOR PLASTIC FILM CAPACITORS
CHAPTER SIX
TANTALUM CAPACITORS COSTS TO PRODUCE
Tantalum Capacitor Types
Tantalum Capacitor Configurations
Tantalum Capacitors 2009-2010 FY; 2011 FY Outlook
Tantalum Capacitor Market Shares FY 2010
Global Market Shares in Tantalum Capacitors FY 2007-FY 2010 Ending March Change in Market
Shares
TANTALUM CAPACITORS COSTS TO PRODUCE
Processing Steps
Raw Material Costs Tantalum Capa
Leadframes
Silver Materials
Cathode Materials
Epoxy Resin
Other Materials
Tantalum Capacitors Costs To Produce By Type
MN02 Cathode Type
Conductive Polymer Cathode Type
Specialty Tantalum Capacitors Axial, Radial and Wet Slug
BEST PRACTICES IN COST SAVINGS FOR TANTALUM CAPACITORS
CHAPTER SEVEN
COST OF GOODS SOLD BY CAPACITOR MANUFACTURER
AVX COSTS TO PRODUCE
AVX/Kyocera Corporation (NYSE AVX RIC 6971 )
Cost of Goods Sold and Operating Margin FY 2007-2010
EPCOS AG COSTS TO PRODUCE
EPCOS AG
Cost of Goods Sold and Operating Margin FY 2007-2010
KEMET COSTS TO PRODUCE
Kemet Electronics (NYSE KEM)
Cost of Goods Sold and Operating Margin FY 2007-2010
MURATA COSTS TO PRODUCE
Murata Manufacturing Limited (RIC 6981)
Cost of Goods Sold and Operating Margin FY 2007-2010
NEC-TOKIN COST OF GOODS SOLD
NEC-Tokin Corporation (RIC 6759)
Cost of Goods Sold and Operating Margin FY 2007-2010; 2011 Outlook
Tantalum Manufacturing Plants For NEC
NICHICON COSTS TO PRODUCE
Nichicon Corporation (RIC 6996)
Cost of Goods Sold and Operating Margin FY 2007-2010
NIPPON CHEMI-CON COSTS OF GOODS SOLD
Nippon Chemi-Con Corporation (RIC 6996)
Cost of Goods Sold and Operating Margin FY 2007-2010
PANASONIC COSTS TO PRODUCE
Panasonic Electronic Devices (RIC 6752)
Cost of Goods Sold and Operating Margin FY 2007-2010
RUBYCON COST OF GOODS SOLD
Rubycon Corporation (Private- All Are Estimates)
Cost of Goods Sold and Operating Margin FY 2007-2010
SEMCO COSTS OF GOODS SOLD
Samsung Electro-Mechanical (KSE 009150)
Cost of Goods Sold and Operating Margin FY 2007-2010
TAIYO YUDEN COSTS TO PRODUCE
Taiyo Yuden Company Limited (RIC 6976)
Cost of Goods Sold and Operating Margin FY 2007-2010
TDK COSTS TO PRODUCE
TDK Corporation (RIC 6762)
Cost of Goods Sold and Operating Margin FY 2007-2010
VISHAY COSTS TO PRODUCE
Vishay Intertechnology (NYSE VSH)
Cost of Goods Sold and Operating Margin FY 2007-2010
WALSIN COSTS TO PRODUCE
Walsin Technology Corporation (2492)
Cost of Goods Sold and Operating Margin FY 2007-2010
YAGEO COSTS TO PRODUCE
Yageo Corporation (TW 2327)
Cost of Goods Sold and Operating Margin FY 2007-2010
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