High-Performance Ceramic Coatings: Markets and Technologies

High-Performance Ceramic Coatings: Markets and Technologies

BCC, Date of Publication: Jan 12, 2016, 179 Pages
US$6,650.00
GB-AVM015H

High-Performance Ceramic Coatings: Markets and Technologies

The North American market for high-performance ceramic coatings totaled $1.2 billion in 2014. This market is expected to reach nearly $1.9 billion in 2020 from $1.3 billion in 2015 increasing at a compound annual growth rate of 7.8% for the period 2015-2020.

This report provides:

  • An industry overview of ceramic coatings delivered by thermal spray, physical vapor deposition (PVD), chemical vapor deposition (CVD) and other techniques, including spraying/dipping, sol gel, micro-oxidation, packed diffusion, ionic beam surface treatment and laser-assisted techniques.
  • Information regarding the current size and future growth of the markets for ceramic thermal spray, PVD, CVD and other coatings services.
  • Analyses of North American market trends, with data from 2014 and 2015, and projections of CAGRs through 2020.
  • A technology overview, including material types, properties and applications for ceramic coatings. 
  • Analysis of domestic competition among companies within each of the ceramic coating service segments.
  • Profiles of equipment manufacturers, service providers and suppliers of consumables among ceramic thermal spray, PVD, CVD and other coating techniques.

Ceramic coatings constitute a large family of materials with quite diverse compositions and properties. They include compositions based on alumina, alumina–magnesia, chromia, hafnia, silica, silicon carbide, titania and zirconia. Ceramic coatings are generally applied to metal or metallic alloy components or to ceramic components.

High-performance ceramic coatings are a special class of ceramics because of their form and the preparation techniques required. However, their uses are diverse, and they exploit a wide range of unique and desirable properties of various bulk ceramics. Ceramic coatings are generally used for wear- (or erosion-), corrosion- and high temperature-resistant applications. All ceramic coatings deliver some level of performance in each of the three major areas listed above.

The availability and commercialization of high-performance coatings have already changed the internal specification patterns of certain industries such as cutting tool inserts. The useful life of coated inserts is many times longer than the life of uncoated inserts. This, in turn, has reduced the cost of cutting tool inserts and at the same time increased productivity. Similarly, use of ceramic coated components for aircraft turbine engines has resulted in construction of large aircraft. Currently, auto enthusiasts are coating certain components to improve auto engine performance. In addition, ceramic coatings have made it possible for certain large machine components to be repaired in situ.

CONTRIBUTIONS OF THE STUDY AND INTENDED AUDIENCE

This new study provides an in-depth analysis of the materials, applications, economics, current markets and trends, and players in ceramics coatings. Forecasts are provided for each major market segment through 2020. In-depth analyses have been provided for the North American ceramic coatings industry structure, providing detailed information on major players and markets for each application.

Through this report, we hope to provide a better understanding of the North American ceramic coatings industry. This study provides the most up-to-date information we have gathered on the high performance ceramic coatings market segments. The report further describes various kinds of ceramic deposition technologies, new developments and recent patents, advantages and limitations of currently used techniques, and profiles of all North American players involved in this industry.

This study is directed at the various strata of companies and institutions interested in the markets and new developments in this growing field. They are:

    Companies involved in developing, manufacturing and supplying advanced materials.
    Companies involved in the development and manufacture of high-performance metallic and ceramic components.
    Suppliers of advanced ceramic powders and components.
    Manufacturers and suppliers of thermal spray, PVD, CVD and ionic beam and laser beam coating equipment.
    Producers of vacuum equipment.
    Suppliers of coating consumables.
    Providers of coating services.
    OEM suppliers.
    Government agencies involved in advanced materials research.
    Companies repairing and refurbishing aircraft engines.
    Producers of automotive and diesel engines.
    Shops providing coating services to racing cars and other auto engines.
    Producers of cutting tools, bearings, textile guides and pulleys, extrusion and drawing dies, nozzles, mechanical seals and valves, and other wear-resistant parts.
    Companies involved in the development and use of ceramics and high-performance ceramic coatings for aerospace and military applications.
    Venture capital companies and financial institutions interested in new and attractive investments.

 

TABLE OF CONTENTS

CHAPTER 1 - INTRODUCTION

  • STUDY GOALS AND OBJECTIVES
  • REASONS FOR CONDUCTING THE STUDY
  • CONTRIBUTIONS OF THE STUDY AND INTENDED AUDIENCE
  • SCOPE AND FORMAT
  • METHODOLOGY AND INFORMATION SOURCES
  • ANALYST'S CREDENTIALS
  • DISCLAIMER

CHAPTER 2 - EXECUTIVE SUMMARY

  • SUMMARY TABLE: NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC COATINGS BY TYPE, THROUGH 2020 ($ MILLIONS)
  • SUMMARY FIGURE: NORTH AMERICAN MARKET SHARE FOR HIGH-PERFORMANCE CERAMIC COATING TECHNOLOGIES BY TYPE, 2014 TO 2020 (%)

CHAPTER 3 - INDUSTRY OVERVIEW

  • INDUSTRY STRUCTURE
  • TECHNICAL AND BUSINESS ISSUES
  • NORTH AMERICAN MARKETS
    • TABLE 1 NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC COATINGS, BY APPLICATION SEGMENT, THROUGH 2020 ($ MILLIONS)
    • FIGURE 1 NORTH AMERICAN MARKET SHARE FOR HIGH-PERFORMANCE CERAMIC COATING BY APPLICATION SEGMENTS, 2014 TO 2020 (%)

CHAPTER 4 - TECHNOLOGY OVERVIEW

  • MATERIAL TYPES AND PROPERTIES
    • TABLE 2 HIGH-PERFORMANCE CERAMIC COATING MATERIALS AND GENERAL APPLICATIONS
    • TABLE 3 REPRESENTATIVE FLAME AND PLASMA-SPRAYED MATERIALS, MELTING OR SOFTENING TEMPERATURE AND USES
    • TABLE 4 PLASMA-SPRAYED CERAMIC COATING PROPERTIES
  • COATING TECHNIQUES
    • GENERAL APPLICATIONS
      • TABLE 5 LEADING APPLICATIONS OF DEPOSITION BY INDUSTRY
      • TABLE 6 TYPICAL COATINGS AND APPLICATIONS

CHAPTER 5 - THERMAL SPRAY

  • THERMAL SPRAY TECHNIQUES
    • COMBUSTION WIRE THERMAL SPRAY PROCESS
      • Features and Benefits
      • Typical Applications
    • COMBUSTION POWDER THERMAL SPRAY PROCESS
      • TABLE 7 CERAMIC MATERIALS USED IN THE POWDER FLAME PROCESS
      • Features and Benefits
      • Typical Applications
    • ELECTRIC ARC WIRE THERMAL SPRAY PROCESS
      • Features and Benefits
      • Typical Applications
    • PLASMA THERMAL SPRAY PROCESS
      • FIGURE 2 PLASMA SPRAY COATING TECHNIQUE
      • Features and Benefits
      • Typical Applications
      • Supersonic Induction Plasma Torch
      • Controlled-Atmosphere Plasma Spray Coatings
    • HVOF THERMAL SPRAY PROCESS
      • FIGURE 3 SCHEMATIC OF HVOF
      • TABLE 8 PROPERTIES OF HVOF CARBIDE COATINGS
      • Features and Benefits
      • Typical Applications
    • COLD SPRAY PROCESS
    • JET KOTE PROCESS
    • DETONATION THERMAL SPRAY PROCESS
    • SUSPENSION SPRAY PROCESS
    • PROCESS COMPARISONS
      • TABLE 9 COMPARISON OF THERMAL SPRAY PROCESSES
  • APPLICATIONS
    • AIRCRAFT ENGINES AND AEROSPACE
      • Gas Turbine Engines
        • TABLE 10 DETONATION GUN APPLICATIONS IN GAS TURBINE ENGINES
    • LAND-BASED GAS TURBINES
    • AUTOMOTIVE COMPONENTS
      • Engine Components
      • Exhaust Manifolds
    • DIESEL ENGINES
    • HEAT EXCHANGERS AND BOILERS
    • HIGH-TEMPERATURE CORROSION-RESISTANT APPLICATIONS
    • WEAR-RESISTANT AND INDUSTRIAL APPLICATIONS
    • MEDICAL
    • OTHER EMERGING APPLICATIONS AND COMPOSITIONS
      • TABLE 11 THERMAL SPRAY COATINGS FOR FRPS
    • RECENT DEVELOPMENTS
      • TABLE 12 RECENT DEVELOPMENTS IN THERMAL SPRAY COATINGS
    • TECHNOLOGIES
      • Pressure Based Liquid Feed System for Suspension Plasma Spray Coatings
    • MATERIALS
      • Preparation of Amorphous Mixed Metal Oxides and Their Use as Feedstocks in Thermal Spray Coating
    • APPLICATIONS
      • Rough Dense Ceramic Sealing Surface in Turbomachines
  • INDUSTRY STRUCTURE
    • NORTH AMERICAN COMPANIES
      • TABLE 13 LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING SERVICES FOR OEM PARTS
      • TABLE 14 NORTH AMERICAN CUSTOM/JOB SHOPS PROVIDING THERMAL SPRAY COATING SERVICES
      • TABLE 15 LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING CONSUMABLES
      • TABLE 16 U.S. COMPANIES SUPPLYING CONSUMABLES FOR NANOCERAMIC COATINGS
      • TABLE 17 U.S. MANUFACTURERS OF PLASMA SPRAY EQUIPMENT
    • ACQUISITIONS, MERGERS AND OTHER BUSINESS RELATIONSHIPS
      • TABLE 18 ACQUISITIONS, MERGERS AND OTHER BUSINESS RELATIONS IN THE THERMAL SPRAY INDUSTRY, SINCE 1990
  • NORTH AMERICAN MARKETS
    • TURBINE ENGINES OEM AND OVERHAUL
      • Aircraft Engines
        • TABLE 19 NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATING OF AIRCRAFT GAS TURBINE PARTS BY ENGINE TYPE, THROUGH 2020 ($ MILLIONS)
        • TABLE 20 NORTH AMERICAN SHIPMENTS OF TURBOFAN, TURBOPROP AND TURBOSHAFT ENGINES, THROUGH 2020 (UNITS)
        • TABLE 21 COST OF AIRCRAFT ENGINE COATING SERVICES, THROUGH 2020 ($ MILLIONS)
        • TABLE 22 NORTH AMERICAN MARKET FOR AIRCRAFT GAS TURBINE ENGINE OVERHAUL, THROUGH 2020 ($ MILLIONS/UNITS/$)
      • Land-Based Turbines
        • TABLE 23 NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATING OF LARGE LAND-BASED TURBINE PARTS, THROUGH 2020 ($ MILLIONS)
        • TABLE 24 COST OF NEW LARGE LAND-BASED TURBINE COATING SERVICES, THROUGH 2020 ($ MILLIONS)
        • TABLE 25 COST OF LARGE LAND-BASED TURBINE REFURBISHMENT COATING SERVICES, THROUGH 2020 ($ MILLIONS)
    • WEAR-RESISTANT PARTS AND INDUSTRIAL APPLICATIONS
      • TABLE 26 NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATING OF WEAR-RESISTANT PARTS AND INDUSTRIAL APPLICATIONS, THROUGH 2020 ($ MILLIONS)
    • AUTOMOTIVE AND DIESEL ENGINES
      • TABLE 27 NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATINGS IN AUTOMOTIVE AND DIESEL ENGINES, THROUGH 2020 ($ MILLIONS)
    • MEDICAL
      • TABLE 28 NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATINGS FOR MEDICAL APPLICATIONS, THROUGH 2020 ($ MILLIONS)
  • HEAT EXCHANGERS AND HIGH TEMPERATURE
    • OTHER APPLICATIONS
    • MARKET AND MARKET SHARES
      • TABLE 29 NORTH AMERICAN MARKET FOR CERAMIC THERMAL SPRAY COATING BY SEGMENT, THROUGH 2020 ($ MILLIONS)
      • FIGURE 4 NORTH AMERICAN MARKET SHARE FOR CERAMIC THERMAL SPRAY COATING SERVICE BY SEGMENTS, 2014 TO 2020 (%)
    • MARKET SHARE OF COMPANIES
      • TABLE 30 NORTH AMERICAN MARKET SHARE FOR THERMAL SPRAY COATING SERVICE PROVIDERS, 2014 (%)

CHAPTER 6 - PHYSICAL VAPOR DEPOSITION (PVD)

  • BASIC PRINCIPLES
    • PVD MATERIALS
      • TABLE 31 REPRESENTATIVE FILMS DEPOSITED BY PVD
      • TABLE 32 REPRESENTATIVE PVD SURFACE COATINGS FOR ABRASION- AND CORROSION-RESISTANT APPLICATIONS
    • TITANIUM NITRIDE COATING (TIN)
    • TITANIUM CARBO NITRIDE COATING (TICN)
    • TITANIUM ALUMINUM NITRIDE COATING (TIALN)
    • TITANIUM DIBORIDE COATING (TIB2)
    • TIALN-X
    • CHROMIUM NITRIDE COATING (CRN)
    • SUPER R COATING
    • ZIRCONIUM NITRIDE COATING (ZRN)
  • PVD TECHNOLOGIES
    • TABLE 33 TYPES OF PHYSICAL VAPOR DEPOSITION PROCESSES
    • PVD BY EVAPORATION
      • Evaporation Sources
      • Evaporation Deposition Processes
      • Thermal Evaporation
      • Electron-Beam Evaporation
    • PVD ARC PROCESS
    • PVD BY SPUTTERING
      • Sputtering Sources and Processes
        • TABLE 34 BASIC SPUTTERING SOURCES AND PROCESSES
      • Direct Current (DC) Diode Sputtering
      • Triode Sputtering
      • Radio Frequency (RF) Sputtering
      • Magnetron Sputtering
        • TABLE 35 COMPARISON OF MAGNETRON SPUTTERING METHODS FOR DEPOSITING SIO2
        • Linear Magnetron Sputtering
        • Unbalanced Magnetron Sputtering
      • Ion Beam Sputtering
        • Sputter Ion Plating (SIP) Process
      • Co-sputtering
      • Reactive Sputtering
    • COMPARISON OF EVAPORATION AND SPUTTERING
    • MULTICHAMBER SYSTEM
  • PVD ADVANTAGES AND LIMITATIONS
    • ADVANTAGES:
    • DISADVANTAGES:
  • PVD APPLICATIONS
    • TABLE 36 CERAMIC PVD APPLICATIONS
  • TOOLS
    • TABLE 37 PROPERTIES OF UNCOATED AND TIN-COATED HIGH SPEED STEEL (HSS)
    • FIGURE 5 COMPARISON OF THE TRS OF UNCOATED AND COATED CARBIDE* (TRS MPA)
    • TABLE 38 PROPERTIES AND APPLICATION OF VARIOUS BALZERS BALINIT THIN-FILM WEAR-RESISTANT COATINGS
  • TURBINE VANES AND BLADES
  • OTHER AEROSPACE APPLICATIONS
  • RECENT DEVELOPMENTS
    • TABLE 39 RECENT DEVELOPMENTS IN PVD
  • TECHNOLOGIES
    • Deposition of LiCoO2
  • APPLICATIONS
    • Thin Film Capacitors on Metal Foils and Methods of Manufacturing Same
    • Synthesis of Advanced Scintillators via Vapor Deposition Techniques
  • INDUSTRY STRUCTURE
    • NORTH AMERICAN COMPANIES
      • TABLE 40 LEADING NORTH AMERICAN COMPANIES MANUFACTURING PVD SYSTEMS AND/OR PROVIDING SERVICES
    • NORTH AMERICAN MARKETS
      • TABLE 41 NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC PVD COATING BY SEGMENT, THROUGH 2020 ($ MILLIONS)
      • FIGURE 6 NORTH AMERICAN MARKET SHARE FOR CERAMIC THERMAL SPRAY COATING SERVICE BY SEGMENT, 2014 TO 2020 (%)
    • TOOLS
      • TABLE 42 NORTH AMERICAN MARKET FOR CERAMIC PVD TOOL COATINGS, THROUGH 2020 ($ MILLIONS)
    • INDUSTRIAL SERVICES
      • TABLE 43 NORTH AMERICAN MARKET FOR CERAMIC COATINGS FOR AUTOMOTIVE, AEROSPACE AND WEAR-RESISTANT APPLICATIONS, THROUGH 2020 ($ MILLIONS)
    • MEDICAL
      • TABLE 44 NORTH AMERICAN MARKET FOR CERAMIC PVD MEDICAL DEVICE COATINGS, THROUGH 2020 ($ MILLIONS)
    • MARKET SHARE OF COMPANIES
      • TABLE 45 NORTH AMERICAN MARKET SHARE FOR CERAMIC PVD COATING BY SERVICE PROVIDERS, 2014 (%)

CHAPTER 7 - CHEMICAL VAPOR DEPOSITION (CVD)

  • BASIC PRINCIPLE
    • CVD MATERIALS
      • TABLE 46 CERAMICS DEPOSITED BY CVD
    • CVD TECHNIQUES
      • TABLE 47 TYPICAL CERAMIC CVD COATINGS, PROCESS GASES AND DEPOSITION TEMPERATURES
    • BASIC THERMAL CVD PROCESS
      • Metallo-Organic CVD (MOCVD)
      • Atmospheric Pressure CVD
      • Low-Pressure CVD
    • PLASMA-ASSISTED CVD
      • DC Plasma Method
      • RF Induction Plasma
      • Microwave Plasma Torch
      • Cathodic-Arc Plasma Deposition
      • High-Energy Intensified Plasma-Assisted Processing (HEIPAP)
    • COMBUSTION CHEMICAL VAPOR DEPOSITON (CCVD)
      • TABLE 48 CCVD MATERIALS, SUBSTRATES AND APPLICATIONS
    • ADVANTAGES AND DISADVANTAGES OF CVD
      • TABLE 49 KEY TECHNICAL ADVANTAGES OF THE CVD PROCESS
      • TABLE 50 KEY TECHNICAL DISADVANTAGES OF THE CVD PROCESS
    • CVD APPLICATIONS
      • TABLE 51 REPRESENTATIVE CVD CERAMIC COATINGS
    • CUTTING TOOLS
      • FIGURE 7 SUMMARY OF CARBIDE METALCUTTING GRADE DEVELOPMENT
      • TABLE 52 OVERVIEW OF CUTTING TOOL CVD APPLICATIONS
    • INDUSTRIAL APPLICATIONS
    • AEROSPACE
    • HIGH-TEMPERATURE APPLICATIONS
    • FOULING-RESISTANT CERAMIC MEMBRANES
    • NEW DEVELOPMENTS
      • TABLE 53 RECENT DEVELOPMENTS IN CERAMIC CVD COATING
    • CVD COATED POLYCRYSTALLINE C-BN CUTTING TOOL
    • INDUSTRY STRUCTURE
    • LEADING CVD SYSTEMS MANUFACTURERS
      • TABLE 54 LEADING GLOBAL MANUFACTURERS OF CVD EQUIPMENT
    • LEADING CVD SERVICE PROVIDERS
      • TABLE 55 LEADING GLOBAL CVD SERVICE PROVIDERS
    • NORTH AMERICAN MARKET
      • TABLE 56 NORTH AMERICAN MARKET FOR CERAMIC CVD COATING SERVICE BY APPLICATION, THROUGH 2020 ($ MILLIONS)
      • FIGURE 8 NORTH AMERICAN MARKET SHARE FOR CERAMIC CVD COATING SERVICE BY APPLICATION, 2014 TO 2020 (%)
    • TOOLS
      • TABLE 57 NORTH AMERICAN MARKET FOR CERAMIC CVD TOOL INSERT COATINGS, THROUGH 2020 ($ MILLIONS)
    • WEAR-RESISTANT AND INDUSTRIAL APPLICATIONS
      • TABLE 58 NORTH AMERICAN MARKET FOR CERAMIC CVD WEAR-RESISTANT AND OTHER INDUSTRIAL COATING APPLICATIONS, THROUGH 2020 ($ MILLIONS)
    • AUTOMOTIVE
      • TABLE 59 NORTH AMERICAN MARKET FOR CERAMIC CVD AUTOMOTIVE COMPONENT COATINGS, THROUGH 2020 ($ MILLIONS)
    • AIRCRAFT AND AEROSPACE
      • TABLE 60 NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, THROUGH 2020 ($ MILLIONS)
    • MEDICAL
      • TABLE 60 NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, THROUGH 2020 ($ MILLIONS)
    • MARKET SHARE OF COMPANIES
      • TABLE 62 NORTH AMERICAN MARKET SHARE FOR CERAMIC CVD COATING SERVICE PROVIDERS, 2014 (%)

CHAPTER 8 - OTHER COATING TECHNIQUES

  • SPRAYING, BRUSH PAINTING AND DIPPING
    • SPRAYING
      • Metallic Ceramic Coating
        • Advantages of Metallic Ceramic Coating
      • Ceramic Coating
        • Why Ceramic Coatings for Automotive Finishing Needs?
      • Thermal Barrier Coating
      • Dry-Film Coating
        • TABLE 63 TEMPERATURE DROP USING COATED HEADERS IN AUTO ENGINES (<F)
    • PAINTING WITH A BRUSH
    • DIPPING
    • REPCOAT PROCESS
    • COATING UTILITIES
      • High-Temperature and Corrosion-Resistant Coatings
      • High-Temperature Insulative Coatings
  • ELECTRODEPOSITION
  • CEMENTATION
    • PACK CEMENTATION
      • Fluidized-Bed Cementation Process
      • Vapor-Stream Cementation
    • SOL-GEL PROCESSING
      • TABLE 64 APPLICATIONS OF SOL GEL FILMS AND COATINGS
      • DATEC PROCESS
  • USING LASERS FOR COATING
    • PULSED LASER DEPOSITION (PLD)
    • LASER-ASSISTED ATMOSPHERIC PLASMA SPRAYING
    • QQC PROCESS
  • ION-BEAM-ASSISTED DEPOSITION (IBAD)
  • ION BEAM SURFACE TREATMENT (IBEST)
  • ION-BEAM-ENHANCED DEPOSITION (IBED)
  • MICRODISCHARGE DEPOSITION
  • MICROPLASMIC COATING
  • MOLECULAR BEAM EPITAXY
  • AEROSOL DEPOSITION
  • INDUSTRY STRUCTURE
    • NORTH AMERICAN COMPANIES
      • TABLE 65 NORTH AMERICAN COMPANIES PROVIDING CERAMIC COATING SERVICES USING SPRAYING, DIPPING, SOL GEL, LASER AND IONIC BEAM TECHNIQUES
  • NORTH AMERICAN MARKET
    • SPRAYING/BRUSH PAINTING/DIPPING
      • TABLE 66 NORTH AMERICAN MARKET FOR OTHER TYPES OF COATING SERVICE BY APPLICATION, THROUGH 2020 ($ MILLIONS)
      • FIGURE 9 NORTH AMERICAN MARKET SHARE FOR CERAMIC COATINGS USING SPRAYING/DIPPING, SOL-GEL, MICRO OXIDATION AND LASER-ASSISTED TECHNIQUES BY APPLICATION, 2014 TO 2020 (%)
    • MARKET SHARE OF COMPANIES

CHAPTER 9 - COMPANY PROFILES

  • PROFILES OF NORTH AMERICAN COMPANIES INVOLVED IN CERAMIC COATINGS AS EQUIPMENT MANUFACTURERS, SUPPLIERS OF CONSUMABLES, COATING SERVICE PROVIDERS AND USERS
    • A&A COATINGS INC.
    • ACCUWRIGHT INDUSTRIES INC.
    • ADVANCED CUTTING TOOLS INC.
    • AERO TURBINE INC.
    • AESTHETIC FINISHERS INC.
    • AIR PRODUCTS & CHEMICALS INC.
    • ALPHA TECH COATINGS INC.
    • AMERICAN ROLLER CO.
    • APPLIED MATERIALS
    • APS MATERIALS
    • AREMCO PRODUCTS INC.
    • ASB INDUSTRIES INC.
    • ADVANCED CERAMIC COATING INC.
    • CERAM-KOTE COATINGS INC.
    • CETEK LIMITED
    • CHEMAT TECHNOLOGY INC.
    • CHROMALLOY GAS TURBINE LLC
    • CHROMALLOY NEW YORK
    • CINCINNATI THERMAL SPRAY
    • COTRONICS CORP.
    • CURTISS-WRIGHT SURFACE TECHNOLOGIES
    • CVD EQUIPMENT CORP.
    • DATEC COATING CORP.
    • DENTON VACUUM
    • ELLISON SURFACE TECHNOLOGIES
    • ENVIRONMENTAL ABRASIVES
    • EUTECTIC CORP.
    • EXLINE INC.
    • FFWD CONNECTION
    • FLAME SPRAY COATING CO. INC.
    • GENERAL ELECTRIC CO.
    • GENERAL MAGNAPLATE CORP.
    • GRENCO ENERGY SERVICES
    • HAYDEN CORP.
    • HEANY INDUSTRIES INC.
    • HFW INDUSTRIES INC.
    • HITEMCO
    • HONEYWELL AEROSPACE
    • HOWMET CASTING SPECIAL PRODUCTS
    • HOWMET CASTINGS THERMATECH COATINGS
    • HOWMET TURBINE COMPONENTS COATINGS
    • INDUSTRIAL GRINDING
    • INDUSTRIAL MACHINE & MFG., LTD.
    • INFRAMAT CORP.
    • INGERSOLL CUTTING TOOL COMPANY
    • IONBOND INC.
    • JET-HOT COATINGS
    • KENNAMETAL INC.
    • KENNAMETAL STELLITE COATINGS
    • MER CORP.
    • NANOPHASE TECHNOLOGIES INC.
    • NGIMAT CO.
    • NORTHWEST METTECH CORP.
    • OERLIKON BALZERS COATING USA INC.
    • OERLIKON METCO (U.S.) INC.
    • PETERS PERFORMANCE CERAMIC COATING
    • PLASMA COATINGS INC.
    • PLASMA TECHNOLOGY INC.
    • PRATT & WHITNEY
    • PRAXAIR SURFACE TECHNOLOGIES INC.
    • PRAXAIR SURFACE TECHNOLOGIES/TAFA INC.
    • PRECISION COATINGS INC.
    • PRIEST ELECTRIC
    • PROFESSIONAL CRYOGENIC METALLURGY & COATINGS LLC (PCMC)
    • PROSTRIP PROFESSIONAL METAL REFINISHING INC.
    • PROGRESSIVE SURFACE INC.
    • RAM PRO-LINE
    • SAINT GOBAIN CERAMIC MATERIALS
    • SANDVIK INC.
    • SECO TOOLS INC.
    • SOLAR ATMOSPHERES INC.
    • SPECIALIZED CERAMIC AND POWDER COATINGS
    • SPIRE CORP.
    • ST. LOUIS METALLIZING CO.
    • STARFIRE SYSTEMS INC.
    • PERFORMANCE ROD & CUSTOM
    • SYLCO INC.
    • SWAIN TECHNOLOGY INC.
    • TECH LINE COATINGS INC.
    • TECHNETICS GROUP
    • THIN AIR POWERSPORTS
    • ULTRAMET
    • ULVAC TECHNOLOGIES INC.
    • UTC AEROSPACE SYSTEMS
    • WHITE ENGINEERING SURFACES CORP.


LIST OF TABLES

SUMMARY TABLE NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC COATINGS BY TYPE, THROUGH 2020 ($ MILLIONS)TABLE 1: NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC COATINGS, BY APPLICATION SEGMENT, THROUGH 2020 ($ MILLIONS)
TABLE 2: HIGH-PERFORMANCE CERAMIC COATING MATERIALS AND GENERAL APPLICATIONS
TABLE 3: REPRESENTATIVE FLAME AND PLASMA-SPRAYED MATERIALS, MELTING OR SOFTENING TEMPERATURE AND USES
TABLE 4: PLASMA-SPRAYED CERAMIC COATING PROPERTIES
TABLE 5: LEADING APPLICATIONS OF DEPOSITION BY INDUSTRY
TABLE 6: TYPICAL COATINGS AND APPLICATIONS
TABLE 7: CERAMIC MATERIALS USED IN THE POWDER FLAME PROCESS
TABLE 8: PROPERTIES OF HVOF CARBIDE COATINGS
TABLE 9: COMPARISON OF THERMAL SPRAY PROCESSES
TABLE 10: DETONATION GUN APPLICATIONS IN GAS TURBINE ENGINES
TABLE 11: THERMAL SPRAY COATINGS FOR FRPS
TABLE 12: RECENT DEVELOPMENTS IN THERMAL SPRAY COATINGS
TABLE 13: LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING SERVICES FOR OEM PARTS
TABLE 14: NORTH AMERICAN CUSTOM/JOB SHOPS PROVIDING THERMAL SPRAY COATING SERVICES
TABLE 15: LEADING U.S. COMPANIES PROVIDING THERMAL SPRAY COATING CONSUMABLES
TABLE 16: U.S. COMPANIES SUPPLYING CONSUMABLES FOR NANOCERAMIC COATINGS
TABLE 17: U.S. MANUFACTURERS OF PLASMA SPRAY EQUIPMENT
TABLE 18: ACQUISITIONS, MERGERS AND OTHER BUSINESS RELATIONS IN THE THERMAL SPRAY INDUSTRY, SINCE 1990
TABLE 19: NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATING OF AIRCRAFT GAS TURBINE PARTS BY ENGINE TYPE, THROUGH 2020 ($ MILLIONS)
TABLE 20: NORTH AMERICAN SHIPMENTS OF TURBOFAN, TURBOPROP AND TURBOSHAFT ENGINES, THROUGH 2020 (UNITS)
TABLE 21: COST OF AIRCRAFT ENGINE COATING SERVICES, THROUGH 2020 ($ MILLIONS)
TABLE 22: NORTH AMERICAN MARKET FOR AIRCRAFT GAS TURBINE ENGINE OVERHAUL, THROUGH 2020 ($ MILLIONS/UNITS/$)
TABLE 23: NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATING OF LARGE LAND-BASED TURBINE PARTS, THROUGH 2020 ($ MILLIONS)
TABLE 24: COST OF NEW LARGE LAND-BASED TURBINE COATING SERVICES, THROUGH 2020 ($ MILLIONS)
TABLE 25: COST OF LARGE LAND-BASED TURBINE REFURBISHMENT COATING SERVICES, THROUGH 2020 ($ MILLIONS)
TABLE 26: NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATING OF WEAR-RESISTANT PARTS AND INDUSTRIAL APPLICATIONS, THROUGH 2020 ($ MILLIONS)
TABLE 27: NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATINGS IN AUTOMOTIVE AND DIESEL ENGINES, THROUGH 2020 ($ MILLIONS)
TABLE 28: NORTH AMERICAN MARKET FOR THERMAL SPRAY CERAMIC COATINGS FOR MEDICAL APPLICATIONS, THROUGH 2020 ($ MILLIONS)
TABLE 29: NORTH AMERICAN MARKET FOR CERAMIC THERMAL SPRAY COATING BY SEGMENT, THROUGH 2020 ($ MILLIONS)
TABLE 30: NORTH AMERICAN MARKET SHARE FOR THERMAL SPRAY COATING SERVICE PROVIDERS, 2014 (%)
TABLE 31: REPRESENTATIVE FILMS DEPOSITED BY PVD
TABLE 32: REPRESENTATIVE PVD SURFACE COATINGS FOR ABRASION- AND CORROSION-RESISTANT APPLICATIONS
TABLE 33: TYPES OF PHYSICAL VAPOR DEPOSITION PROCESSES
TABLE 34: BASIC SPUTTERING SOURCES AND PROCESSES
TABLE 35: COMPARISON OF MAGNETRON SPUTTERING METHODS FOR DEPOSITING SIO2
TABLE 36: CERAMIC PVD APPLICATIONS
TABLE 37: PROPERTIES OF UNCOATED AND TIN-COATED HIGH SPEED STEEL (HSS)
TABLE 38: PROPERTIES AND APPLICATION OF VARIOUS BALZERS BALINIT THIN-FILM WEAR-RESISTANT COATINGS
TABLE 39: RECENT DEVELOPMENTS IN PVD
TABLE 40: LEADING NORTH AMERICAN COMPANIES MANUFACTURING PVD SYSTEMS AND/OR PROVIDING SERVICES
TABLE 41: NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE CERAMIC PVD COATING BY SEGMENT, THROUGH 2020 ($ MILLIONS)
TABLE 42: NORTH AMERICAN MARKET FOR CERAMIC PVD TOOL COATINGS, THROUGH 2020 ($ MILLIONS)
TABLE 43: NORTH AMERICAN MARKET FOR CERAMIC COATINGS FOR AUTOMOTIVE, AEROSPACE AND WEAR-RESISTANT APPLICATIONS, THROUGH 2020 ($ MILLIONS)
TABLE 44: NORTH AMERICAN MARKET FOR CERAMIC PVD MEDICAL DEVICE COATINGS, THROUGH 2020 ($ MILLIONS)
TABLE 45: NORTH AMERICAN MARKET SHARE FOR CERAMIC PVD COATING BY SERVICE PROVIDERS, 2014 (%)
TABLE 46: CERAMICS DEPOSITED BY CVD
TABLE 47: TYPICAL CERAMIC CVD COATINGS, PROCESS GASES AND DEPOSITION TEMPERATURES
TABLE 48: CCVD MATERIALS, SUBSTRATES AND APPLICATIONS
TABLE 49: KEY TECHNICAL ADVANTAGES OF THE CVD PROCESS
TABLE 50: KEY TECHNICAL DISADVANTAGES OF THE CVD PROCESS
TABLE 51: REPRESENTATIVE CVD CERAMIC COATINGS
TABLE 52: OVERVIEW OF CUTTING TOOL CVD APPLICATIONS
TABLE 53: RECENT DEVELOPMENTS IN CERAMIC CVD COATING
TABLE 54: LEADING GLOBAL MANUFACTURERS OF CVD EQUIPMENT
TABLE 55: LEADING GLOBAL CVD SERVICE PROVIDERS
TABLE 56: NORTH AMERICAN MARKET FOR CERAMIC CVD COATING SERVICE BY APPLICATION, THROUGH 2020 ($ MILLIONS)
TABLE 57: NORTH AMERICAN MARKET FOR CERAMIC CVD TOOL INSERT COATINGS, THROUGH 2020 ($ MILLIONS)
TABLE 58: NORTH AMERICAN MARKET FOR CERAMIC CVD WEAR-RESISTANT AND OTHER INDUSTRIAL COATING APPLICATIONS, THROUGH 2020 ($ MILLIONS)
TABLE 59: NORTH AMERICAN MARKET FOR CERAMIC CVD AUTOMOTIVE COMPONENT COATINGS, THROUGH 2020 ($ MILLIONS)
TABLE 60: NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, THROUGH 2020 ($ MILLIONS)
TABLE 60: NORTH AMERICAN MARKET FOR CERAMIC CVD AEROSPACE COATINGS, THROUGH 2020 ($ MILLIONS)
TABLE 62: NORTH AMERICAN MARKET SHARE FOR CERAMIC CVD COATING SERVICE PROVIDERS, 2014 (%)
TABLE 63: TEMPERATURE DROP USING COATED HEADERS IN AUTO ENGINES (<F)
TABLE 64: APPLICATIONS OF SOL GEL FILMS AND COATINGS
TABLE 65: NORTH AMERICAN COMPANIES PROVIDING CERAMIC COATING SERVICES USING SPRAYING, DIPPING, SOL GEL, LASER AND IONIC BEAM TECHNIQUES
TABLE 66: NORTH AMERICAN MARKET FOR OTHER TYPES OF COATING SERVICE BY APPLICATION, THROUGH 2020 ($ MILLIONS)


LIST OF FIGURES

SUMMARY FIGURE NORTH AMERICAN MARKET SHARE FOR HIGH-PERFORMANCE CERAMIC COATING TECHNOLOGIES BY TYPE, 2014 TO 2020 (%)FIGURE 1: NORTH AMERICAN MARKET SHARE FOR HIGH-PERFORMANCE CERAMIC COATING BY APPLICATION SEGMENTS, 2014 TO 2020 (%)
FIGURE 2: PLASMA SPRAY COATING TECHNIQUE
FIGURE 3: SCHEMATIC OF HVOF
FIGURE 4: NORTH AMERICAN MARKET SHARE FOR CERAMIC THERMAL SPRAY COATING SERVICE BY SEGMENTS, 2014 TO 2020 (%)
FIGURE 5: COMPARISON OF THE TRS OF UNCOATED AND COATED CARBIDE* (TRS MPA)
FIGURE 6: NORTH AMERICAN MARKET SHARE FOR CERAMIC THERMAL SPRAY COATING SERVICE BY SEGMENT, 2014 TO 2020 (%)
FIGURE 7: SUMMARY OF CARBIDE METALCUTTING GRADE DEVELOPMENT
FIGURE 8: NORTH AMERICAN MARKET SHARE FOR CERAMIC CVD COATING SERVICE BY APPLICATION, 2014 TO 2020 (%)
FIGURE 9: NORTH AMERICAN MARKET SHARE FOR CERAMIC COATINGS USING SPRAYING/DIPPING, SOL-GEL, MICRO OXIDATION AND LASER-ASSISTED TECHNIQUES BY APPLICATION, 2014 TO 2020 (%) 147

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Date of Publication:
Jan 12, 2016
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