Power Electronics for Electric Vehicles 2015-2025

Power Electronics for Electric Vehicles 2015-2025

IDTechEX, Date of Publication: Dec 22, 2015, 218 Pages
US$4,975.00
IDT2741

Power electronics market and key power components for hybrid and pure electric vehicles, land, water and air

Sales of pure electric cars grew over 50% in 2015, ten times the growth of the car market overall. Hybrid electric cars are already a large business. Look at electric vehicles by land, water and air and you see a huge business growing rapidly and increasingly dominated by the electrics and electronics within these vehicles as it rises from about 40% to 70% in the coming decade. This report concerns power electronics for electric vehicles with the emphasis on the largest market, that for on-road vehicles, particularly cars and buses. It is intended for those seeking to invest, support, develop, make, sell or use power electronics and their components and associated services. It will also assist those participating in the value chain of linked devices, such as batteries, supercapacitors, in-wheel systems, transmissions and electric motors, to understand the considerable opportunities for both collaborative use of their components and even merging with power electronics.
 
This 206 page report with 95 tables, figures and diagrams is unique in being mainly based on research in 2015 - the very latest. Only this report forecasts the key component, the traction motor inverter from 2014 to 2025 while discussing the full range of other power electronics. Coverage ranges from on board chargers to converters, battery management systems and power conditioning for the new multiple energy harvesting. Emphasis is on the present and future and distilled information with circuit diagrams and many ghost pictures of the vehicles showing layout. Ten year forecasts by numbers of no less than 37 EV categories are given. These are behind the rapid value market growth projected of the traction inverter market for electric vehicles of $16 billion in 2014 leaping to $86 billion in 2025. Detailed assumptions behind all this are declared.
 
There are charts and tables explaining how the components interact, with trends identified, whether for pure electric, hybrid electric or fuel cell powertrains. A host of slides and 2015 poster displays from recent conferences in Japan, Taiwan, Korea, Germany and elsewhere clarify the very latest views of the participants such as Nissan, Hyundai, Toyota, Honda and Daimler but also thought leaders such as the researchers and Tier One suppliers. Original IDTechEx tables and infographics pull together the analysis. Only a global view makes sense in this subject.
 
The report comes with 30 minutes free consultancy to fill in the gaps.

Power Electronics for Electric Vehicles 2015-2025
TABLE OF CONTENTS

1. EXECUTIVE SUMMARY AND CONCLUSIONS

1.1. Focus of this report
1.2. Electric vehicles
1.3. Traction inverter forecasts of numbers 2014-2025
1.4. Global value market for vehicle traction inverters 2014-2025
1.4.1. Forecasts by type
1.4.2. Cost reduction vs mix change
1.4.3. Total market value 2014-2025
1.4.4. Hybrid vs pure electric
1.4.5. Forecasting assumptions
1.5. The powertrain and externalities
1.6. Power electronics proliferates
1.6.1. Spectrum of choice of motors to control
1.6.2. Proliferation of types of power electronics in each vehicle
1.7. Overall trends
1.7.1. Massive change and gaps in the market
1.7.2. Multiple energy harvesting
1.7.3. Inverters and converters
1.8. Key players
1.9. Key markets
1.10. Vertical integration
1.11. Integration
1.12. Powertrain cost
1.13. Key inverter component
1.14. Disruptive SiC, GaN
1.14.1. High-efficiency and high-stability SiC power transistor
1.15. Semiconductor and other trends
1.15.1. Device level
1.15.2. SR motors become viable
1.16. Motor-inverter requirements from conventional vehicle electrification to EV
1.17. Power devices targeted for down sizing
1.18. Universal motor controllers in 2015
1.19. External charging infrastructure issues
1.20. Effect of 2015 oil price collapse on electric vehicles

2. INTRODUCTION

2.1. Types of power electronics in electric vehicles
2.1.1. General
2.1.2. Examples of power electronics
2.1.3. Pure electric vs hybrid electric
2.2. Two motors instead of one
2.3. Fuel cells add complexity
2.3.1. Toyota Mirai fuel cell car schematic
2.3.2. Hyundai fuel cell vs battery vehicle power electronics in 2015
2.3.3. A closer look at fuel cell power electronics
2.3.4. Battery or supercapacitor across the fuel cell?
2.3.5. Hyundai Mobis integrated regenerative advance in late 2015
2.4. History of the electric motor and motor control
2.4.1. History
2.4.2. Vector Control
2.4.3. Disruptive change in 2014/5
2.5. Types of traction motor drive
2.5.1. Shapes of motor drives
2.5.2. Size and number of motor drives
2.5.3. Drive position
2.5.4. Cooling systems
2.5.5. Functional safety and high availability
2.5.6. AC vs DC at inverter level
2.6. Direct drive or gearbox
2.6.1. General
2.6.2. Operating efficiency
2.6.3. Optimising design
2.7. Comparison with a parallel market
2.8. 48V Vehicle Systems
2.8.1. Conventional vehicles at 48V
2.8.2. Most recent interviews
2.8.3. Electric vehicles at 48V
2.9. Key technologies used in traction inverters and controllers
2.9.1. Basics
2.9.2. The power module
2.9.3. Failure modes
2.9.4. Chip Design
2.9.5. Die Attachment
2.9.6. Double-sided cooling
2.10. SiC and GaN
2.10.1. Hitachi, Sumitomo, Panasonic
2.10.2. NXP
2.10.3. Adoption in EVs
2.10.4. Forecast of SiC market by application
2.10.5. Projects to make it happen
2.10.6. SiC inverters for in-wheel use
2.10.7. DC Bus/Snubber capacitor
2.11. Examples of component and circuit progress
2.11.1. High temperature capacitor for EVs
2.11.2. Analog sensors
2.11.3. Position/Speed Feedback
2.11.4. Control DSP
2.11.5. Isolated Gate drive circuit
2.11.6. Switch mode power supply
2.11.7. Power distribution within the inverter
2.11.8. Digital communications, regen braking, vectored drive
2.11.9. EV AC drive frequency converter control Hungary
2.11.10. Nanotechnology for the power components
2.11.11. Siemens innovative new e-car inverters
2.11.12. Volvo new integrated motor and battery charger
2.11.13. Multirotor drone motors and controls
2.11.14. Agricultural and material handling vehicles
2.11.15. Novel SiC MOSFET for efficiency improvement
2.11.16. Evaluation of a 600V 450A hybrid SiC power module
2.11.17. SiC Schottky diode
2.11.18. Selective Laser Melting by EDAG
2.12. Infineon leapfrogging in power electronics
2.13. Power electronics lessons from EVS28 Seoul Korea May 3-6 2015
2.14. Power electronics lessons from Battery Osaka, PV Expo, Smart Grid Expo Sept 3-5 2014, Osaka, Japan

3. ANALYSIS OF 68 TRACTION MOTOR/INVERTER MANUFACTURERS

4. ANALYSIS OF 24 INVERTER COMPONENT MANUFACTURERS

5. ON-BOARD CHARGERS AND DC-DC CONVERTERS

5.1. On-board chargers
5.2. DC-DC converters

6. BATTERY MANAGEMENT SYSTEMS BMS

7. INTERVIEWS IN 2015: EXAMPLES

7.1. Control Works/ New Eagle South Korea/USA
7.2. Infineon Germany
7.3. Mando South Korea
7.4. PNE Systems South Korea
7.5. RDVS UK
7.6. Sevcon UK
7.7. Transphorm USA
7.8. Vapel China
7.9. Zytec (Continental) UK

8. COMMENTS BY VEHICLE MANUFACTURERS AND LEADING SUPPLIERS

8.1. Ford and Daimler
8.2. Fuji Electric
8.3. Nissan
8.4. Renesas
8.5. Toyota
8.5.1. Toyota - Power Electronics
8.6. Volkswagen

 

Date of Publication:
Dec 22, 2015
File Format:
PDF via E-mail
Number of Pages:
218 Pages
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