A visual introduction to wire preparation for wire harness manufacturing. This DVD begins by explaining wire types, characteristics, AWG, and insulation. Explains typical setup and operation of manual, semi-automatic, and fully automatic wire strippers for low, medium and high volume applications. Defines parameters for cut and strip length, partial strips, cutting depth, wayback values, feed rates, and cut speed.
Demonstrates stripping of insulation off multi-conductor cables, removing insulation from large diameter cables, out of round, and twisted-shielded pairs. Includes multiple-step stripping of coaxial cables, and tough insulation. Reviews typical problems including jam-ups and wire curling. Provides evaluation guidelines for nicks, scrapes, broken strands, insulation damage, frays and reduced insulation thickness. Also covers wire tinning and operator safety. An excellent introduction for new hires. Produced in cooperation with the Wire Harness Manufacturers Association. Includes Leader's Guide, Final Exam and Transcript. Certificates of completion are also included for students who pass the Training Certification test. Contains optional English subtitles for the hearing-impaired and ESL students. Time: 24 minutes.
Notes on DVD / OVT Product Descriptions:
Items preceded by an order number beginning with DVD, are digital video products. These DVDs are designed to play on DVD movie players. They can also be played on computers using DVD playback software.
Items preceded by OVT are Online Video Training products. These digital movies are designed for playback on computers / networks – depending on the license type you purchase. OVT-(S) is Site License (single facility). OVT-(G) is a Global License (multi-site).
Training Certification is an ideal way to train and verify competency in key subject areas, like ESD Control, Lead Free Soldering, Component ID, Safety, and Acceptance Standards. These multi-media based resources include everything a trainer needs to instruct, test and certify that their operators have completed a course successfully. All students with a grade of 70% or better on the final examinations qualify for IPC Training Certification. Please see the sample certificate (.pdf) which allows for user-customization of student name, instructor, and date of completion. There is no expiration / renewal date for any Training Certification program, and they may be administered by anyone in your company.
As an operator-level credential, Training Certification demonstrates mastery of the specific theory and knowledge contained in the course, as evidence of competency for ISO training requirements through an industry-developed training program. Training Certification does not qualify instructors or students to teach or interpret IPC specifications, or assure proficiency in the physical skills required to create products to the requirements of IPC specifications.
Like all IPC Video / DVD, OVT and Computer-Based (CD) training programs, Training Certification is available for unlimited students per the particular licensing structure chosen. These media-based training solutions are created in cooperation with volunteer industry experts – to ensure technical accuracy – and are free from commercial bias.